Processing Machines |
Slaughtering & Gutting - Scaling & Fileting - Deboning & Skinning - Smoking & Curing - Packing & Storing
ELECTRIC STUNNING DEVICE for all fishes This device is specially suitable for the fast and easy
stunning (electroanesthesia) of fishes (up to 50 kg/cycle) before killing
and slaughtering. It works with electricity over a transformer (Input 230
Volt, Output 42 Volt), with 1 m cable on the transformer and 3 m cable on
the device. All parts of the device are made of corrosion free materials.
The handle with buttons and lights is made of plastic, the electrodes are
made of brass with honeycomb-like plastic cover. The device is available
with or without plastic container (approx. 60 l) and cover. |
ELECTRIC STUNNING SYSTEM for much fishes
This
device is specially suitable for the save and reliable stunning
(electroanesthesia) of fishes (up to 200 kg/cycle) before killing and
slaughtering. It works with electricity over a transformer (Input 230 Volt,
Output max. 160 Volt) with 2 x 6 m cable. It has 3 adjustable regulation
knobs for the pre- and main stunning process which allows slowly increasing
of the current and reduce internal damage of the fishes. In normal cases the
knob is in the middle position, in special cases i.e. if always the same
fish size or the same fish species are stunned, the knobs allow to optimize
the results. All parts of the system are made from corrosion free materials.
The container with cover is made from plastic, the electrodes which are
fixed on two sides are made from stainless steel. The containers are
available in 3 different sizes (90, 280 or 610 l volume). |
SPECIAL FISH KNIFES for the industry This special stainless steel knives are designed for long live and resistance to hard wear. These can be used for many hours without problem to archive high productivity. The blades are finished by hand with high quality steel - a guarantee for maximum cutting precision and easy sharpening. Either stiff or flexible blades are available according to requirements. The ergonomic design of the handles makes them easy and save to hold. The various designs were developed in conjunction with users. They take into account both the type of cutting as well as the size of the user's hands. The special green plastic material used gives the handle its firm hold. We prepared 3 special fish
knife sets for you: Trimmers for meat preparation, on request. |
AUXILIARY GUTTING DEVICES for manual operation
This
gutting devices are in use since more than 20 years and a valuable help for
small and medium processing plants. Depending on diameter of the suction
pipe (standard 32 mm), they allow to gut and clean fish (like
trout and charr) from 150-1000 g (optionally to 3000 g) in one rational working
process, without give the fish out of the hand. There is also no need for
turning over the fish in your hand as all sequences of operation start from
the vent. If the operator should slip in the direction of the blade while
cutting, an injury can usually be excluded. |
AUTOMATIC GUTTING MACHINE for continuous operation This robust fish processing machine (for fishes (like trout, charr, bass, mackerel and herring) is made from stainless steel. A main point at development was the removement of complicated and failing technique. The compact machine (LxWxH 2,6x0,6x1,9 m, weight 350 kg) is nearly maintenance free. Complicated and expensive engagements are not necessary and the function via a button allows for rentable gutting (removement of intestines and gills). The running speed of the machine is adjustable, to allow to feed the machine with the fish up to 3000 pc./h with a weight between 150 and 1200 g (max. adapted to double size difference e.g. 300-600 g). The water demand is about 500 l/h (connection 1/2 "), air pressure min. 6 bar (connection 9 mm), electricity 1,2 kw/h 380 V/50 Hz (others on request). As accessories a feeding tank (before the machine) and a control sunk (after the machine) is available. |
MANUAL SCALING DEVICE for all fishes This fish descaling device is well
protected from spray water, safe in operation and securely insulated, tested
to 4000 V. The 230 V/50 Hz ICE standard 0,18 kw motor can be used
continuously. The machine LxWxH of 23 x 24 x 19 cm with a weight of 9 kg,
can be connected to a grounded or non-grounded wall socket. The cover of the
laminated, flexible axle (160 cm long) consists of two layers of steel, one
layer of insulating compound and one layer of plastic. The ball bearings in
the top, with which the fish is scaled, are waterproof and all outside parts
are rustproof. The device is supplied completely with handle, feet, 160 cm
cable and plug. |
AUTOMATIC SCALING MACHINES for many fishes The robust, solidly constructed descaling machines with belt drive offer perfect scaling technology, with their design (body in stainless steel, automatic time selector and control valve for reduced water consumption) and complete operational safety (auto-stop control, motor protection, restart protection). De-scaling takes place at the bottom and sides of the machine and offers the advantages of short (approx. 1-5 minutes per scaling cycle, with 400-500 RPM), low-noise scaling cycles and reduced water consumption. The water used in the scaling process is accumulated, so that the fish are thoroughly washed and a soft cushion of water is formed. This provides a flexible support and ensures that the scaling action is very gentle (fishes are not exposed to heavy bumps or impacts). The auto-stop control automatically stops the machine when the loading lid, top lid or release flap is opened. Gentle release is ensured because the machine restarts slowly and the start button must be pressed and held down, which is an added safety feature. An automatic shut down with manual restart guards against automatic start-up after a power failure. The scaling machines are supplied either with a karborundum drum for soft fish or small scales and with a round-hole drum for clams and hard fish or large scales. The machine is also available with a dirty water drain on the left-hand side (standard at the right side). The following types are available as standard:
|
FILETING MACHINE for some fishes
This compact machine allow to fillet all fish with up to a
height of 110 mm and a weight of 100-1000 g fast and exact, without gutting
the fish. The machine is made of stainless steel and easily cleaned with
water. A height output (approx. 100-200 kg/h) and safety measurements allow
a fast working. The compact design (LxWxH: 118x56x127 cm) and the low weight
(approx. 88 kg) allow to use it on nearly any place. Separators for meat recovery, on request. |
FILLETING MACHINE for various fishes The
transformation of fish into fillets offer an interesting value added profit
margin and is directly depending with the filleting costs. This new
generation of filleting machines now comes in different sizes, with
dimensions suited to various fish sizes and species (Salmon, Trout, Charr,
Whitefish, Perch, Pikeperch, Pangasius, Bass, Bream, Mackerel, Bonito, Tuna,
Pollack etc.) permitting an efficient filleting of fish with minimum loss of
product and high yield production of 50-80 % (Salmonids) of splitted
fillets. The productivity depends on the operator skill and process chain
but is about 10-30 fish/min (approx. 1-3 t/h depending on fish size). The
yield is directly depending on the state of the freshness and consistency of
the fish, its fat content and maturity, as well as the cut of the head (I-,
C- or V-cut). The simple mechanic solutions based on rigorous geometric
principles in combination with a sensitive system to the thickness of each
fillet, allow the machine to process fishes of various sizes (from 0.1 to
6.0 kg) without setting changes. The type number means the maximum fish
height between anus and dorsum in mm, which the machine can handle. The
smart design and sturdy construction (made in stainless steel) insure a long
life to meet high conditions and norms of hygiene. All machines work with 2
or 4 blades (and 1 or 2 electric 400 Volt/50 Hz motors), are efficient and
easy to clean and maintenance. Each machine has 2 wheels for easy movement.
The standard height of the fish inlet is 80 cm and the fillet outlet 77 cm
above the ground (other dimensions are possible on request). The deheaded
and gutted fishes are loaded by hand into the machine. A 10-12 cm high
transport belt carefully transfers (approx. 20 m/s) the fish to the round
blades knifes which run not parallel but axial. The blades cut the fillets
and separate the waste bones, thus saving over 50-75 % of the production
time. The filleting machines are available with 2 or 4 blades either for the
production of fillets with belly bones (ribs) or for the production of
fillets without belly bones (ribs). The water requirement during filleting
is about 300-500 l/h. A sharpening tool to use directly on the machine is
available as accessory. The following 2 blade types are available as standard:
The following 4 blade types are available as standard:
Deheading machines, on request. |
BONE CUTTER for fish filets With this compact manual devices made from stainless steel,
you can cut (cutting wide 9, 15 or 30 cm) fast and easy the Y-bones in
fillets from bony rich fishes (like Cyprinids, etc.). With this cutting in
small distances (every 3-4 mm), the numerous Y-bones are chopped in very
small pieces, so that they are no longer detected or dangerous in the
fillets and can be eaten comfortably with the meat. On request a stripe or cube cutter available (i.e. for herring or salmon) which saves about 50 % of working time. The cutting distance can be chosen in steps of 4 mm, i.e. 8, 12, 16, 20 mm (please mention at order).
|
PINBONE REMOVERS for fish filets For removing of small and unwanted pin-bones from larger fresh, de-frosted or smoked filets (from about 150 g filet weight on, like: Salmons, Trout and Chars) different pinboners, from compact handheld devices to automatic band machines, are available. All machines (motor: 220-240 V, 50-60 Hz) are building from non-corrosive material to the quality and work with the same principles. The deboning unit can je adjusted in height, angel and speed. The belt can also be adjusted in speed. During operation, the machine units are kept clean with water or air. The unique mechanical picking action of these pinboners gently removes neck- and pin-bones (90-95 % at single and 95-100 % at twin-systems), leaving fillets looking their best. Pinboning is not only removing the pin bones, but important is also not to break pin bones, not to bleach the fillet by water, and keep the fillet without gaping. They are very user and maintenance friendly and allow fast working. The pinboners are ideal for use by fish processors, fish mongers, fish shops, fish restaurants etc., giving excellent results with best possible yields and minimum weight loss. Optionally all machines are available as twin models (with 2 heads after each other). As accessories also a vacuum system is available which sucks away the bones and water from the fillets. The following belt machines are available:
|
SKINNING MACHINES for fish filets This fish skinning machines (skinning wide max. 430 mm,
skinning speed approx. 19-24 m/min) are manufactured with the use of exclusive
and high quality components and according to the newest technical and
hygienic regulations. The are made of rust free stainless steel, the
transport belts and rolls are made of plastic. Additional plates inside
guarantee a very long live of the robust machines, which have no electronic
parts which could become defect. All machines are easy to use and very
maintenance friendly, which saves additional costs. The following types are available as standard:
|
SLICING MACHINE for fish fillets This slicers are based on a proven combination of a sturdy ground machine and a perfect slicing glide. Due to the good quality and the modern technique of the slicers the best slicing results are achieved with yield of approx. 99 %. The plate and glide is from stainless steel, the other parts are made from polished and eloxided aluminum. The blades are made of specially chromed steel and last very long. All this features allow a very economic operation for the processing fillets of various fish species. There are different slicing machines available, from the simple manual to the controlled automatic slicer (portion or double lane slicer on request). The following types are available as standard:
|
ELECTRIC PRESSURE CHAMBER for smoking and grilling Our implements are produced by modern
machines and they are installed and approved accurately by hand. Due to
continuing further development and in close cooperation with the leading
professional institutes and associations of fish- and meat industry, as well
as due to many suggestions from application in gastronomy, this devices are
the most matured smoker, a fact that is confirmed by the best cooks all over
the world, as well as by FIMA (marketing institute of the fish industry), by
many professional associations as for example VDK (association of cooks) and
last but not least by many foreign unions and professional hotel
schools. This smokers with its approved technic are in operation worldwide.
It is a product for special gastronomy as smoking is possible at any time in
presence of the customer - also in delicatessen-shops, in the groceries
store, at the butchers, at the party-service, restaurants, beer-gardens etc. The following types are available:
|
SMOKING CHAMBERS for excellent product quality With this smoker you will get a state-of-the-art and high-quality product finished through CNC-production, containing over 30 years of development and experience. Most remarkable features are simple operation and extremely compact design. With our special integrated smoke-gas-guidance, your smoke goods will get evenly cooked and aromatized. The smoke-gas-guidance takes place over an additional sheet metal in the back to the outlet (see function sketch). With this you will get an optimal use of the smoke, the temperature inside the oven is very evenly and the dripping of condensate onto your smoke goods is safely avoided. The aluminum coating offers advantages compared to other coatings as food-proofed and highly corrosion- and heat-resistant. Stainless steel is 100% corrosion-resistant, acid- and leach-resistant, easy to clean thus allow flexible use (smoking of fish, meat, sausages, poultry and savage meat in the same oven possible). This smokers are available in two sizes made of aluminum covered steel or stainless steel with interchangeable wood- or gas firing, for hot- and cold smoking of fishes as well meat and sausages. All smokers come complete with dry-drip-tub and bouncer. Additional smoking grids, roasts, spits or hooks, smoke pipes (130 mm diameter) also with rain cover are available as accessories. The following types are available as standard:
|
ISOLATED SMOKING DEVICES made of stainless steel Good and consistent curing results appeal to your customers and widens your customer base best. This electrically (380 Volt/50 Hz) heated smoking devices have a capacity of 100-300 fishes (resp. 70-200 kg meat) per smoking time of 30-90 minutes. The 3 switchable (2/4/6 kw) heating coils with the precision thermostat, timer and thermometer produces heat and smoke for cooking and smoking slowly. A smoke pipe connection (120 mm), and the well double isolated (50 mm) walls and door prevents heat loss and makes curing possible also in closed rooms. The fish to be cured either be laid on the racks or hung on curing hooks on the racks. As accessories, special curing hooks, racks/grids and smoke meal (wood chips) are available. A build in connection pipe for/and an external smoke generator (for cold smoking), as well as a circulation fan, regulation valve, smoke pipes and bows are available too. For a rational working, trolleys (WxDxH approx. 61x48x110-185 cm with 6-10 layers) and build in ramps are available. The following sizes are available:
|
LIQUID SMOKE SYSTEMS for stable product quality This systems are completely different to
traditional ones in a way, that they need no smoke generator and burner,
because instead of a generator, a tank with liquid smoke will be brought to
a pressure of 3-5 bar. As standard the following types are available:
Extendable universal multi camber systems on request. |
VACUUM PACKING MACHINES for foods At this table models the vacuum chamber and housing is made from stainless steel and the high transparent lid of acryl glass. An easy and automatic working process is possible through the analog process time control pane (and from type "B-35" on also through the digital sensor control with 10 programs). A gas injection system and soft-air ventilation is also possible from type "B-35" onward. The machines have a single sealing bar configuration (single time sealing-cutting system on request) and are also available with a double sealing bar configuration from type "B-42" onward. The professional vacuum pump 230 V/50 Hz (vacuum time 10-60 seconds) and back ventilation guarantee a service friendly construction. A liquid insert-plate is available as accessories. The following types are available as standard:
Larger moveable floor models or double chamber systems on request. |
FLAKE ICE MACHINES with or without storage container This scale ice makers are
made of high quality stainless steel and plastics, have small dimensions and
a high production capacity. They are easy to use and the innovative
technique guarantees a stable quality of the flake ice and are highly
economic. All machines are FCKW-free (R404a or on request also CO2), have
adjustable feet's and an automatic water remover. Other voltages, larger
machines (also without refrigeration unit) on request. All models are also
available with a liquidificator set on request, and as options are
salt-dosing and automatic-cleaning systems available. The following models are available:
*Capacity in 24 h at a temperature of +18 °C ambient-air and +12 °C water-supply as well as -7 °C flake-ice. |
Recirculation - Netcages - Incubation - Feeding - Aeration - Monitoring - Equipment